Aluminum Pipe Plugs

HFT Pipestoppers aluminum pipe plugs for suitable low-pressure leak testing, drain sealing and weld-purging applications. The range spans nominal 1.5–36 inch sizes. Select an available size to order, or contact Justram for other models and seal options.

Price range: C$68.00 through C$650.00

HFT Pipestoppers aluminum pipe plugs use an expanding rubber ring to seal a suitable pipe bore or opening. These mechanical test plugs are used in drainage, plumbing and fabrication work, including appropriate weld-purging and temporary closure applications.

Choose by bore range and part number

The range spans nominal 1.5–36 inch sizes. Measure the internal diameter and compare the model’s operating range, minimum insertion depth and outlet in the table. A nominal size alone is insufficient to select a plug.

The two 6-inch entries illustrate why the part number matters: PSP3150 has a 1/2-inch BSP outlet and a listed 10 PSI maximum; PSP4150 has a 1-inch BSP outlet and a listed 7 PSI maximum. Confirm the required model and connection before ordering.

Seal material and service conditions

Natural rubber is the standard seal material. Silicone, nitrile, neoprene and Viton alternatives are available for specified services. Supply the fluid or gas, concentration, temperature and exposure duration when requesting a seal recommendation.

Use the current technical data for the selected seal and complete plug assembly. A seal-material temperature limit does not establish the working temperature or chemical compatibility of every assembled plug. Ask Justram for model-specific documentation when a project requires a particular standard or service rating.

Pressure limits and installation

Follow the supplied installation instructions and confirm any required bracing or restraint. The bore must be suitable, clean and dry; slippery or contaminated surfaces can reduce holding performance. Tightening the wing nut expands the seal, with a friction-reducing washer assisting adjustment.

Maximum pressures vary by model. Blank entries in the table are unspecified values, not permission to use another model’s rating. Obtain the missing pressure and insertion requirements before selecting those models for testing.

Aluminum plug sizing table

Aluminum Plug Size and Specification Chart

PART NºPIPE SIZE
INCH
PIPE SIZE MMID RANGE IN MMMIN INSERTION
INTO PIPE
OVERALL
LENGTH MM
MAX PSIOUTLETWEIGHT
PSP30401.5" 38 mm  38 -   50 mm45 mm  94 mm30 PSI0.5" BSP0.17 kg
PSP30502" 51 mm  49 -   62 mm43 mm  90 mm30 PSI0.5" BSP0.22 kg
PSP30602.5" 64 mm  62 -   77 mm43 mm  92 mm30 PSI0.5" BSP0.27 kg
PSP30753" 76 mm  73 -   89 mm43 mm  94 mm20 PSI0.5" BSP0.31 kg
PSP30853.5" 90 mm  84 - 103 mm53 mm  96 mm15 PSI0.5" BSP0.36 kg
PSP31004"102 mm  94 - 110 mm47 mm  94 mm10 PSI0.5" BSP0.36 kg
PSP31154.5"114 mm112 - 130 mm56 mm140 mm10 PSI0.5" BSP0.47 kg
PSP31255"127 mm125 - 142 mm60 mm  95 mm10 PSI0.5" BSP0.79 kg
PSP31506"152 mm146 - 168 mm48 mm  96 mm10 PSI0.5" BSP0.70 kg
PSP41506" 152 mm146 - 168 mm 48 mm 96 mm7 PSI1" BSP0.70 kg
PSP41757" 178 mm175 - 200 mm 64 mm100 mm7 PSI1" BSP1.92 kg
PSP42008" 203 mm193 - 220 mm 64 mm100 mm7 PSI1" BSP1.59 kg
PSP42259" 229 mm220 - 240 mm 64 mm170 mm7 PSI1" BSP2.06 kg
PSP425010" 254 mm245 - 270 mm 73 mm178 mm 7 PSI1" BSP2.52 kg
PSP427511"279 mm274 - 328 mm100 mm200 mm7 PSI1" BSP3.45 kg
PSP430012"305 mm295 - 325 mm 77 mm200 mm7 PSI1" BSP3.42 kg
PSP435014"356 mm350 - 385 mm110 mm215 mm5 PSI1" BSP6.95 kg
PSP437515"381 mm370 - 410 mm110 mm225 mm5 PSI1" BSP5.35 kg
PSP440016"406 mm390 - 435 mm110 mm225 mm5 PSI1" BSP5.90 kg
PSP445018" 457 mm445 - 495 mm110 mm225 mm5 PSI1" BSP8.75 kg
PSP450020"508 mm495 - 550 mm 145 mm 255 mm52" BSP14.4 kg
PSP452521"533 mm495 - 550 mm 145 mm255 mm32" BSP16.0 kg
PSP455022"559 mm546 - 572 mm 145 mm255 mm32" BSP18.0 kg
PSP460024"610 mm595 - 650 mm 145 mm255 mm32" BSP22.0 kg
PSP465026"660 mm648 - 673 mm2" BSP25.0 kg
PSP467527"686 mm673 - 699 mm2" BSP26.5 kg
PSP470028"711 mm699 - 724 mm2" BSP27.0 kg
PSP475030"762 mm749 - 775 mm2" BSP28.0 kg
PSP481532"813 mm800 - 826 mm2" BSP32.0 kg
PSP482533"838 mm826 - 851 mm2" BSP35.0 kg
PSP490036"914 mm902 - 927 mm2" BSP37.0 kg

Ordering and related plugs

The size selector shows the options currently offered for online ordering. Contact Justram for other listed models, alternative seals and current lead times; the reference table does not confirm stock availability.

Compare low pressure nylon pipe plugs for smaller closures, weld purge plugs for welding-focused configurations, and PlugFast peripheral sealing plugs for larger openings with their own bracing requirements.